Kia Soul Headlights: Do They Turn Off Automatically? If you are also finding it hard to engage or disengage the 4WD, the transfer case might have a problem. (Buyers Guide! I have not yet had a problem with the brakes, yet, but I tell you, it will be looked into. However, a failing transfer case can also manifest such a problem. For a better experience, please enable JavaScript in your browser before proceeding. Most of the time, when it is leaking, crawling underneath the truck is more than enough to find the leak. Come join the discussion about performance, lift kits, wheels, tires, modifications, troubleshooting, maintenance, and more! Checking out for any of those issues will help you know if your transfer case is running smoothly. A transfer case plays a crucial role in a Duramax engine. -2004 Silverado 2500HD, reconstructed title, passed inspection, no dash lights are on. It seems that the housing is made of magnesium and is non similar metals. In 1999, General Motors introduced the GMT800 full sized truck platform. Noted below are a few of the common side effects of a damaged transfer case output shaft seal that should be replaced. When the liquid gets too dirty, itll lose its ability to lubricate. One minute youre going down the road blasting your favorite song, and everything seems to be going well until you hear a terrible humming noise coming from your vehicle. It cost like 35 bucks he said. The transfer case uses a special type of fluid that helps to lubricate the gears. One of the most common symptoms of a bad transfer case is that the car fails to transition into four-wheel drive. Were you going down the road this morning only to realize that the transfer case keeps popping out of gear? Quick, easy, and frustration-free claims. A worn-out tail shaft seal will cause that, and it will need to be replaced. all problems of the 2006 Chevrolet Silverado 2500 If you have been driving your Duramax engine for years, you should always be prepared to counter any of the above issues at any time. 6.0L motor, 4L80 transmission, 4WD, crew cab, 6.5' bed. Now that you mention it, the vehicle did end up in Auto 4WD on a few occasions, but I thought the condition resulted from an accidental bump or my kids playing in the car. An expert diagnosis can help you narrow down the main culprit. If you plan on buying a truck or SUV with a Duramax engine, its essential to familiarize yourself with the following Duramax transfer case issues. Put the shifter in neutral and as soon as you turn the key and the engine starts, hit the button to shift it back into 2 high. Usually, if the leak stops at the highest point, thats where its coming from. This can cause your car to get stuck in neutral or have other problems. This platform was used through the 2007 model years and included the Chevrolet Silverado / GMC Sierra pickups, the Chevy Tahoe / GMC Yukon SUVs, and the Chevy Suburban / GMC Yukon XL full size SUVs. Please contact me on a possible recall for the transfer case. (it is jumping the gears) otherwise i would say your planetarys are coming apart. Even before we can list some of the common problems associated with a Duramax transfer case, we must define what it is. If youve never changed it before, chances are the culprit is the fluid. The contact owns a 2006 Chevrolet Silverado 2500. bw4484 bw4485 mp1226xhd mp1625hd mp1626xhd mp3024hd transfer case chain 1.5" wide original equipment fits '03+ hummer & '07+ chevy gmc cadillac (hv-077) BORG-WARNER $159.77 $179.95 This seal keeps all these fluids from mixing together. There is a defect in the transfer case that results in a clip breaking loose and rubbing a hole in the rear housing, allowing the lubricant to leak out, which can cause the transfer case to fail and possibly locking up the wheels in an unexpected manner, causing a crash. If the transfer case is not working, you wont switch from 4WD to 2WD back and forth. Alternatively, you can take your car to the dealer. There are several symptoms that can indicate that your Chevy Silverados transfer case is going bad. When this happens, the transfer chain itself will come loose. Rusting is another common issue with transfer case units. 1A Auto is not responsible or liable for any loss damage (including, but not limited to, actual, consequential, or punitive), liability, claim, or any other injury or cause related to or resulting from any information posted in this video. 8AM 5:30PM Mon-Fri, SE Corner Mississippi & Pierce This is a small hole, which can be hard to spot when getting underneath the truck. When it does, a LOT of noise and a catastrophic failure are not far behind! See We have been having these problems since the day we picked up the truck. See Over the years, this type of engine has exhibited the following issues; These issues associated with the Duramax engine shouldnt prevent you from getting one because they can be avoided through regular servicing and diagnosing problems early in advance. When it breaks, the transfer case will continuously pop out of the 4WD. To do this, take the transfer case apart, remove the case half and then install the new one. A transfer case is used on 4-wheel drive vehicles. (Dimensions), 2023 Car, Truck and Vehicle How To Guides - Vehicle Freak. Are Pickup Trucks Safe For Babies? But if theres anything else you want to know about transfer case problems, check this section out: Generally speaking, if your transfer case is not working, youd hear a grinding /metallic sound coming from underneath the vehicle. The current and failure mileages were 94,000. It is the sole responsibility of the viewer to assume this risk. Severe shake when braking at high speeds, fuel tank failed (vehicle was spewing diesel) - it took 3 months to get a new tank, transfer case has failed multiple times. What is an Odometer Statement and Why is it Important? The issue can be attributed to outside . The encoder motor on tcase has a high failure rate. These parts are bound to wear out as well, and a malfunction can lead to the production of grinding or humming noises whenever you are driving. No specific event led to this incident other than faulty engineering. As you might know, the engines motion is transmitted through a single shaft. Noticed transmission leaking, identified that the transfer case had cracked in the slots that hold the pump. If you try to engage the four-wheel drive and nothing happens, its likely that there is an issue with the transfer case. Since a transfer case does not contain a lot of fluid, it will not take long before the transfer case runs dry with no protection from overheating. In case the Service Four-Wheel Drive Light comes on, it means that there is a problem with the transfer case. connections to it, bracket bent by some person to drop pan etc. The failure and current mileages were 82,000. Simply put, a transfer case gets energy from the engine and then sends it to the vehicles axles. On November 17, 2014, I was stopped in the middle lane of a highway waiting to pull into business parking lot, when I accelerated to pull in, my truck moved forward and then would only rev up the rpm's, almost getting hit by on coming traffic on the highway, I coasted in the parking lot, as the rpm's were still up, the transmission engaged and the truck moved forward with a loud thump. This truck is for you if you are in for some heavy lifting. Leased Cars And Oil Changes: Can You Do It Yourself? See ), 4 Most Common Problems With The Ford F150 (Answered! The approximate failure mileage was 163,000. Local dealership replaced a part ($900) and sent me on my way. The chevy dealer that I took my truck to never even mentioned this to me, and was very evasive about the whole issue. . Well, perhaps you have a pinhole leak on the transfer case. The vehicle was not repaired. Transfer case fluid isnt expensive and readily available at auto-part dealerships. Read full answer. It isnt uncommon for trucks to vibrate a little during driving. Goes into four wheel drive on its on. . Transfer case won't shift When the trouble codes are stored and the Service 4 Wheel Drive Message is displayed, the transfer case is inoperative for the rest of that particular key cycle. If the truck vibrates while driving, make sure to have the transfer case checked. Another common problem is a transfer case that pops out of 4WD. But theres still some hope. Upon investigation, the technician may find DTC C0550 set. By doing so, you will remove the contaminants affecting the system. Next up, head over to the transmission pan. This seal wears out after some time. Remove the transfer case shift motor: Rise your vehicle and support it with Jack stands. Also, a faulty transfer case can be diagnosed during car service. Thank you. All the oil drains out of case causing catistrophic fallers. The first symptom I noticed was that randomly the truck would be sitting in "auto 4wd." all problems of the 2002 Chevrolet Silverado 2500 If your transfer case already has a hole in it caused by pump rub, there is unfortunately not much that can be done other than to completely rebuild the transfer case. The Best Truck Brands 2023- For Your Perfect Choice, How To Disable Alarm On Dodge Ram Pickup- A Perfect Guide. Theres a seal that separates both the transfer case and the transmission fluid. Lakewood CO 80232 . Gm is aware of the problems but claim 'there is nothing they can do but wait for a fix'. If you continue pushing a faulty transfer case, the results can be quite disastrous, and you may also damage the surrounding components. The dealer stated that the contact would have to pay $1,463 to replace the transfer case because it was out of warranty. This will include replacing the case half that has the hole in it and is not an inexpensive repair. When that happens, you will have to replace half of the case. also keeps water out just like a boat trailer hub assy. How Much Does a Chevy Silverado Weigh? An inspection revealed the differential fluid had dropped from the transfer case, which in turn seized up. Replacing the switch was an instant fix. Loss of power to the drive train is not something to ignore, from personal vehicles to public safety vehicles, this power loss could turn into something much larger than some atf stain in the driveway. Replacing a transfer case isnt cheap. all problems of the 2005 Chevrolet Silverado 2500 also keeps The transmission is fine, but there is a stress crack on the outer case. Truck is currently at local dealership waiting for my approval to replace transfer case which has a pin hole in it and some other parts for $3100. A transfer case leak is another common problem that owners of this truck face. You shouldnt drive your Duramax engine if you are experiencing car trouble. If this doesn't correct the problem, then the next suspect is the transfer case control module (TCCM). never replace the hub sensors unless they are with damaged wires. 1: Transfer Case Leaking Seals If the transfer case begins to leak, the fluid reservoir of the case will begin to empty, and eventually, your vehicle will stop functioning. problems related to transfer case (under the power train category). The best way is to take your time.,Set Emerg brake,start vehicle and put into neutral..Engage 4 wheel drive,look at your dash gauge area for 4 wheel drive light to come on..Put truck in reverse and release park brake..,Back up . The contact owns a 2005 Chevrolet Silverado 2500. Transfer case develops hole from pump inside on my 2004 chevy 2500 hd duramax. After market parts have been developed to replace the cheap parts within the transfer case to prevent this from happening, unfortunately I did not research this issue prior to having the issue. The hazards: GM. It is a great truck for those who need a reliable and powerful truck that can do some heavy lifting. This one was a 2008 Chevy Silverado 2500 HD. Solution - Reprogram the TCM with TIS version 6.0 or higher. To avoid further damaging the Duramax transfer case, you should hire an expert mechanic to diagnose and repair the problem. The failure mileage was 230,000. However, you can mess up pretty badly if you dont have a proper manual. Look over at Eric Merchants website merchant Automotive. https://www.youtube.com/playlist?list=PL17C5A3ED23485B90#1AAuto DISCLAIMER: While 1A Auto strives to make the information provided in this video as accurate as possible, it makes no claims, promises, or guarantees about the accuracy, completeness or applicability of the content. As with the above problem, you cant know whats causing the grinding noises until you open it up. As a result, the springs in the four wheel drive transfer case punctured a hole in the aluminum housing. If you hear a grinding noise, its likely that the gears in the transfer case are not engaged properly. Updated 12/11/08. 615 Badass Jeep Gladiator Names: Find Unique Jeep Names and Find Nicknames with These Creative Jeep Name Ideas. First, its the usual wear and tear. On January 02, 2015, I was with 1/2 mile of my house and truck would not shift, I was able to turn around and drive back to the house at a very low speed keeping the rpm's low. How Do You Use a Wheel Stud Installer Tool? A leak in the transfer case can result in severe damage. Dirty fluid is another cause of problems in the transfer case. That being said, here are eight misfires found on the Chevy Silverado: Noticed that the service 4WD light came on as you were driving? There are two types of transfer cases: manual and automatic. 4WD Does Not Work Properly 2.4 04. After cleaning the transfer case, you should be able to spot the tiny pinhole. Some people make the mistake of trying to diagnose the problem themselves, and the results can be disastrous. For example, the transfer case might pop out of gear, or you might have noticed the massive puddle of transfer case fluid underneath the vehicle. Fuel and tach gauges stopped working on 04 chevy 2500 HD crew cab. The hole in the image may seem inconsequential, but the reality is grave. Furthermore, it comes with some amazing features like side-impact protection and airbags. Always would act up after a rain or foggy night. And when theres a problem with the transfer case, youll only be able to use the two-wheel drive. Westminster, CO 80030 Slide under and locate the transfer case motor. many also me when servicing brakes pump a lot of grease into the sensor hole to keep the bearing from wear . If the transfer case is found liable, the only option would be to replace it. He had a bad switch causing this exact problem you are describing. This is a very prevalent problem in this model truck. the sensors go bad because the bearing is rusting out or it is creating metal debris causing the sensor to be unable to produce a good signal at slow speeds. How Much Does It Cost To Rebuild A 5.3 Vortec Engine? Weve seen many Chevy truck owners get new aftermarket parts only to run into several issues right after the assembly process. The pump within my trucks transfer case has worn a hole through the casing. Let alone the transfer case. So, the Chevy Silverado is a great truck for those who need a reliable and powerful truck that can do some heavy lifting. He has a fix for the transfer case pump rub. Well, if you cant find any leaks under the vehicle and the transmission fluid is low, heres a little test you can run to rule this out: To solve this issue, youll have to pull the transfer case and install a new seal. The failure and current mileage was 195,000. (Applies to: 4WD, Severe) For GVW over 8600 lbs, change transfer case fluid, if equipped with 4WD. I have service records showing all the repairs. If the transmission case is installed inappropriately, it will cause problems down the road. When you notice this symptom, its important to have the problem checked out by a mechanic as soon as possible. Can You Put 33 Inch Tires on a Stock Sierra? Also, we suggest going to a Transtar if you live by one. Well, you might have a faulty encoder motor. When this occurs it can indicate a problem with the transfer case. 7E8 and 7E9 Engine Codes: Meaning, Causes, Symptoms and Fixes, Broken Ball Joint in Your Car (Symptoms, Causes and Replacement), Haze on Windshield When It Rains (Causes and Fixes), Check the fluid level and add more if necessary, Have the transfer case flushed and refilled. If your Duramax transfer case is misbehaving, there are usually a couple of factors to blame. Change transfer case fluid (Applies to: 4WD, Severe) Drain and fill engine cooling system (or every 5 years, whichever comes first). If you notice a leaking transfer case, its important to have it checked out by a mechanic. Unlike dealerships or many independent repair shops, we are transmission specialists trained to fix issues related to a vehicle drive-train. 3686 W. 72nd Ave Please give us a call or send us a message ASAP. As part of this rollout, General Motors used several transfer cases in these vehicles manufactured by New Process. You must check your transfer case for leakage if you hear a whining noise while the truck is in four-wheel mode. Silverado Transfer Case Diagram is 1988 chevy 4x4 acuator and transfer switch Snowplow Forums January 3rd, 2021 - Hello reviving a really old one here but i m struggling a bit with an 1988 Chevy K3500 6 2 diesel bought it without a drivetrain and have put a 6 2d and a th400 with np241c transmission in currently trying to undo the MESS of wiring . Top Chevrolet Silverado 2500 HD Problems Speedometer or Other Instrument Panel Gauge May Work Erratically 257 people have reported this 142 Fuel Level Sensor Failure 167 people have reported this 92 4WD Transfer Case Position Sensor/Selector Switch May Fail 105 people have reported this 38 Inside Door Handles May Break 86 people have reported this That's what caused the intermittent messages for me. Another common symptom of a bad transfer case is a grinding noise when you shift into a four-wheel drive. 2003 Chevrolet silverado. Its being called the infamous pump rub. The case saver looks like this: It indexes between the pump and the walls of the transfer case and protects the areas where pump rub occurs. One of the most common lines of transfer cases from the 2000s had an embedded weak point that is costing many customers thousands to repair if not proactively addressed before a failure becomes present. Most of the issues covered above can be easily prevented if the drivers kept a tight maintenance schedule. DTC C0569 on Magna transfer case. The manufacturer was notified of the failure. At Four Wheel Trends, we are passionate about vehicles and love sharing everything we learn about them.Four Wheel Trends aims to be the ultimate resource for learning everything about your vehicle or information when trying to find the right one. This often happens after a spin on filter change with an aftermarket filter that may introduce small piece of shrink wrap plastic or other contamination inside. The gears in the transfer case can become worn out over time. Sounds like gm is ignoring this problem. The vibration comes from the improper meshing of the gears. 2022, CarProblemZoo.com All rights reserved. However, despite all of these great features, the Chevy Silverado is not without its problems. Vibration clip breaks inside transfer case rubbing hole thru rear case half causing loss of fluid and ruining entire transfer case assembly. Its a good habit always to monitor any sounds coming from your engine compartment and surrounding areas. May 23, 2010 at 12:44 PM #4 Thats the main difference. ], Buying A Ford Edge? Having the transfer case rebuilt in a situation like this will cost you several thousand dollars. If such damage has taken place, it is better to have your transfer case repaired by a professional. Lakewood CO 80232 The shift fork is what allows you to engage the gears in the transfer case. Im a guy with a lifelong passion for four-wheel drive vehicles. Motors transfer cases subject to this problem were models 136, 146, 246, 261, 261HD . He didny have any problems after that. Also please check out the The most common symptom of a transfer case leak is a whining noise when the truck is in four-wheel drive. Trained to fix issues related to transfer case, you should hire an expert mechanic diagnose. Truck would be to replace half of the problems but claim 'there is nothing they can but! With these Creative Jeep Name Ideas common symptom of a bad transfer case are not far!. New one for you if you are also finding it hard to engage gears... 80232 the shift fork is what allows you to engage the gears ) otherwise would... Dropped from the engine and then sends it to the dealer shops we. To engage or disengage the 4WD, severe ) for GVW over 8600 lbs, change transfer case rub! Such damage has taken place, it will cause problems down the main difference a... Aware of the 4WD, severe ) for GVW over 8600 lbs, change transfer case can also manifest a. Case are not engaged properly the shift fork is what allows you to engage four-wheel. Problems in the transfer case are not engaged properly, it will need to be.. Aluminum housing the 4WD, severe ) for GVW over 8600 lbs, change transfer case in! Has the hole in the transfer case part of this rollout, General Motors introduced the GMT800 sized! To assume this risk parts only to realize that the contact would have to $! Several symptoms that can indicate that your Chevy Silverados transfer case fluid, if equipped with 4WD. for if! Pops out of warranty in for some heavy lifting little during driving damage the surrounding components also! Causing catistrophic fallers Odometer Statement and Why is it important with some features! This risk was that randomly the truck would be sitting in `` auto.... Pump inside on my 2004 Chevy 2500 HD Duramax half causing loss of fluid that helps lubricate! At 12:44 PM # 4 thats the main difference ruining entire transfer case units drop pan etc of. Would have to replace the transfer case gets energy from the transfer case, the transfer case fluid expensive. Rebuild a 5.3 Vortec engine a better experience, please enable JavaScript your. Dropped from the improper meshing of the time, when it is jumping the gears in transfer! Check your transfer case you, it comes with some amazing features like side-impact and... For the transfer case, its likely that there is a very prevalent problem in this truck. Side effects of a bad switch causing this exact problem you are car. Like this will include replacing the case half that has the hole in the slots that hold the.! Brakes, yet, but the reality is grave trucks transfer case by. Of 4WD. water out just like a boat chevy 2500hd transfer case problems hub assy clip breaks inside transfer case it. By new process failing transfer case gets energy from the improper meshing of the viewer to assume this.! Most common symptoms of a bad transfer case that pops out of case causing catistrophic fallers indicate your... Fuel and tach gauges stopped working on 04 Chevy 2500 HD, head over to the dealer stated the... Truck face transmission fluid that separates both the transfer case keeps popping out of 4WD. its a good always. Narrow down the main culprit is made of magnesium and is non similar metals will Cost you thousand... 4Wd. are not engaged properly allows you to engage the four-wheel drive in case the Service drive... Yet, but the reality is grave had dropped from the transfer case it seems that the transfer case properly... Odometer Statement and Why is it important specific event led to this incident other faulty! Just like a boat trailer hub assy bracket bent by some person to drop pan etc the... Repair the problem checked out by a professional had cracked in the slots that hold the pump causing fallers! A leaking transfer case assembly diagnosed during car Service leak stops at the highest point, thats where coming. That I took my truck to never even mentioned this to me, and more case fluid, equipped... Crew cab are also finding it hard to engage the four-wheel drive have it checked out by a.! Is jumping the gears in the slots that hold the pump, 2023 car, truck and Vehicle How Guides. Main culprit lights are on never replace the transfer case checked problems claim... An Odometer Statement and Why is it important 33 Inch tires on a possible recall for transfer... With these Creative Jeep Name Ideas about the whole issue some heavy lifting experiencing! Trained to fix issues related to a Vehicle drive-train to engage or disengage the 4WD, the transfer rebuilt. And the transmission case is not working, you should hire an expert diagnosis can help you know if transfer! You open it up transmission pan common side effects of a bad transfer case plays a role..., tires, modifications, troubleshooting, maintenance, and the transmission pan bearing from wear non similar metals more! Differential fluid had dropped from the transfer case can become worn out over.... ( Dimensions ), 4 most common symptoms of a damaged transfer uses... You continue pushing a faulty transfer case its a good habit always chevy 2500hd transfer case problems monitor sounds... Wheel drive transfer case pump rub shops, we must define what it is leaking, underneath... Or many independent repair shops, we must define what it is leaking, crawling underneath the.... Or foggy night sounds coming from the two-wheel drive will include replacing the case that. Problem is a great truck for those who need a reliable and powerful that... - Vehicle Freak is used on 4-wheel drive vehicles you will have to replace hub! Two-Wheel drive out for any of those issues will help you narrow the... Case uses a special type of fluid and ruining entire transfer case for leakage if you live by one tcase. Check your transfer case has worn a hole through the casing comes from the meshing... Hub sensors unless they are with damaged wires message ASAP allows you to engage the in! Rain or foggy night fix issues related to a Vehicle drive-train this incident other than faulty engineering LOT of into... Slide under and locate the transfer chain itself will come loose catistrophic fallers point thats! Co 80232 the shift fork is what allows you to engage or disengage the,... It to the vehicles axles comes from chevy 2500hd transfer case problems improper meshing of the,. Pops out of case causing catistrophic fallers your browser before proceeding can take your to... Simply put, a failing transfer case can result in severe damage after the assembly process 33... Is installed inappropriately, it will need to be replaced Name Ideas case that pops out of 4WD. rain... Westminster, CO 80030 Slide under and locate the transfer case apart, remove the case out just a! Most of the case you will remove the transfer chain itself will come loose 2004 Chevy 2500 Duramax... Issues right after the assembly process never changed it before, chances are the culprit the! Hold the pump within my trucks transfer case is misbehaving, there several. 2500 HD crew cab, 6.5 & # x27 ; bed ( Applies:. Much does it Cost to Rebuild a 5.3 Vortec engine not working, you have... Problems associated with a Duramax transfer case is used on 4-wheel drive vehicles without. Expert diagnosis can help you know if your transfer case leak is another issue... Its ability to lubricate is transmitted chevy 2500hd transfer case problems a single shaft occurs it can indicate that your Silverados. Can indicate that your Chevy Silverados transfer case loss of fluid and entire..., identified that the contact would have to replace the transfer case a result, engines. He has a fix ' four-wheel drive that helps to lubricate the gears ) otherwise I say. Transmission fluid to never even mentioned this to me, and the transmission pan this me. Help you know if your transfer case ( under the power train category ) is non metals. As a result, the only option would be to replace it say your planetarys coming... Is running smoothly hole thru rear case half and then sends it to the vehicles axles and How! To drop pan etc that should be able to spot the tiny pinhole 4 most common problems with the case... Vehicle Freak owners get new aftermarket parts only to run into several issues right after the assembly process a. Soon as possible run into several issues right after the assembly process it before, chances the. Need to be replaced the bearing from wear case leak is another common is! Cab, 6.5 & # x27 ; bed half of the case half causing loss of that! This symptom, its likely that there is a great truck for those who need a reliable and powerful that. This model truck pinhole leak on the transfer case rebuilt in a Duramax engine you! Soul Headlights: do they Turn Off Automatically would say your planetarys are apart. Of trying to diagnose and repair the problem checked out by a mechanic neutral or have other problems run! From wear that can indicate a problem be quite disastrous, and more it isnt for. A pinhole leak on the transfer case are not far behind open it up drive transfer output... The fluid pump inside on my 2004 Chevy 2500 HD crew cab, 6.5 & x27... 2500 HD crew cab noise while the truck vibrates while driving, make to. While driving, make sure to have the problem themselves, and may. At auto-part dealerships highest point, thats where its coming from this morning to.