Be sure to keep all the filters clean and replace them as necessary. Note: Your post will require moderator approval before it will be visible. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. Adjust the ball ends until they drop straight onto the shifter. Inspect the air filter for blockage or damage. Do you want to learn more about these problems to determine if the UTV is worth it? 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. Though not every owner will experience these troubles, knowing about them is helpful. Sometimes, nothing will happen when you try to shift to 4WD. Brake Troubles 5. Ive seen an exhaust become blocked with muck, preventing the engine from starting. Reinstall the throttle body and start up your UTV. Winching 101: How Does an ATV Winch Actually Work? Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. If the oil looks creamy like coffee, its a sign that its gotten water into it. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. VMC Chinese Parts $ 8.75. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). I'm also the owner and editor of BoostATV.com. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. If the engine doesnt start, check if the starter is damaged and get it replaced. If it looks faulty, replace it. They didnt make their debut until 2014 at the AIM Expo in Orlando. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Your ATV requires enough airflow both into and out of the engine. Many Massimo UTV users complain about wiring problems in their utility vehicles. The braking system of these UTVs is in their rear wheels. This problem results in a breakdown after using the UTV for a few years. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. Inspect the battery connection for loose cables. Compared to same-class UTVs, the Massimo is on the heavy side - weighing almost 600 Kg (including a full fuel tank). It might potentially indicate a problem with the parking brake. Can anyone tell me why and how it can be fixed? For carbureted ATVs, there will be an adjustment screw to set the idle. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. One of the common Massimo utv problems is the Leaks. Another problem that can be encountered is not being able to start the UTV. Thanks! So now I'm in the process of reassembling the vehicle. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. I dont think Massimo is a very good brand, even though theyre cheap! Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! Besides, some of these problems are common among other UTV brands. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. Next, I broke the pull coil trying to overcome the starter issue. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. The fuel pump relay is located just above the fuel tank. Visually inspect and repair if you see any signs of damage. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. The air will usually make its way to the water pump, and your water pump wont pump air. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . The biggest safety component of a vehicle is the braking system. Category -. These may include the following. Joe Breaux Driving at a low speed on busy highways can risk your life and those of other drivers. 3101 W Miller Rd. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. They are great for hunters, farmers, campers, off-roaders, and for work applications. I disassembled it completely. I included a pic I took with my cell as that was the only was to see it. When this happens, there is usually no need to worry. Check for loose, torn, or cut wires before hitting the road. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. Others say they have experienced complications with the engine and performance issues. Massimo UTVs may experience transmission problems when shifting gears. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. Im William Guzenski, ASE certified master automobile technician & automotive expert. All rights reserved. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. You cannot paste images directly. Replacement parts are readily available in auto shops as well as online retailers. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. Free shipping. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. The mechanism for engaging or disengaging the diff may be broken. If you have any questions or suggestions regarding this article, please feel free to contact me. How to Start an ATV in 5 Simple Steps (Illustrated Guide), Demystifying the ATV ECU/ECM: What You Need to Know, Best Practices and Tips for Proper ATV Battery Storage. He said he had another one do exactly the same thing and it needed a whole engine. How To Solve Accelarion Issues in Your Massimo UTV. How to troubleshoot an ATV battery that is not charging. I contacted the service guy at Tractor Supply and he stated he could provide no help at all. Irrespective of its problems, Massimo utv is still one of the best in the market. Inspect the bellcranks to make sure they are not stripped or have split. The fuel ejector sometime gets clogged with dirt. But there will be no other major problems. If not adjusted correctly, the bike will not shift as it should. Make sure to know more about these problems if youre planning to buy a Massimo UTV. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. I did see that and wonder if the 750 is the same but just bigger. Powered by Invision Community. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. The ignition, headlight, and other electrically powered accessories are affected when this happens. The reviews seem to say parts and service are slow to happen. Well also go over a little bit of background and specs on this brand of UTV. The light came on again today. (877) 881-6376. Check the exhaust system and remove whats causing the blockage. He told me they are not going to sell them anymore and are selling Kubota only so that tells me alot!! The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. When you purchase through links on our site, we may earn a commission at no additional cost to you. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. If it appears to be in bad shape, you can order a replacement online. You will want to execute a leak-down test to see if theres any compression. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . The engine sometimes overheats without any known cause. If gas is flowing freely, the fault is in the carburetor or injectors. Then stalls. I made this site to share what I have learned as an avid ATV owner and enthusiast. Another issue can happen when the brakes lock up. does anyone have the correct part # for the oil filter. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. A clogged ejector can cause overheating and engine breakdown. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. factory workshop service and repair manuals for your ATV. By When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. They appear to be of high quality and perform admirably. Please note that the clutches will be spinning at high speeds. . I will attempt another start just in case I have inadvertently fixed it. You can do the same in the opposite direction if having an issue with only high gear. The braking system subserves safety. I pulled the plug and its brown as it should be. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. This relieves the tension on the gearbox and allows you to shift gears. I love to attend race events and car shows throughout the country. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. There is air in the system. You can alleviate them by cleaning the throttle body and parts following the steps below. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. Uncategorized. Is water circulating? A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. 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